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| Caribbean |
Objective: Snub out existing 244mm straddle packers assembly and snub in new straddle packers to isolate gas zone using a 177mm snubbing BOP stack.Well Information: Sour 7mPa 3200 meter multi zone oil / gas well.Procedure: Snub out 88.9mm slick string. Snub in BHA consisting of 177mm retrieving tool, 88.9mm pup, circulating plug, x/o, 114mm joint, x/o and 88.9mm tubing. Latch onto straddle packers, release packers and snub out of hole till 114mm tubing joint. Land 177mm tubing hanger. Change over handling equipment to 2.06mm. Snub in retrieving toll and retrieve slip stop and circulating plug 2 20 meters from surface. Snub in 63.5mm inflatable packer and 26 joints and set inflatable in lower BHA. Snub out 2.06mm tubing. Change handling equipment over to 114mm. Stage out tubing hanger, 114mm tubing joint and upper packer. Land tubing hanger.Change over handling equipment to 73mm and snub in bridge plug and 16 joints, set bridge plug above inflatable packer and snub out 73mm tubing.Change over handling equipment to 114mm. Stage out tubing hanger, snub out remaining 13 joints of 114mm tubing, packer, flow sub w / ball catcher. Snub in new straddle packer assembly and 234 joints of 114mm tubing, space out and set packers. Come packer assembly with on/off and fill hole, latch back onto packers and pressure test. Come off on/off and pull 2 joints. Land tubing hanger and rig out.Time on location: 22 days
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| Western Australia |
Objective: Hot tap Lower Master Valve To provide access to Tubing in order to freeze well and replace faulty valve.Well Information: Sweet Gas Well Drilled in 1993. CSG is full of inhibited fluid with packer set 2334 meters from surface.Estimated SITP = 4000 KPAProcedure: Perform JHA and Safety meeting with all personnel.Take measurements and ensure hot tap equipment is suitable for task. (Enough stroke to get through valve and can still retract back enough to get behind safety valve.Confirm valve is holding pressure. Remove all wellhead equipment above faulty valve. Install x/o flange onto valve, 2 9/16 x 2”, c/w 2 9/16”x 2” threaded nipple.Install 2” x 5K ball valve. Fill valve up with fluid. Install hot tap drill. Rig in pressure pump and pressure test all connections and drill to 21 MPA. Estimated SITP is 4 MPA.Bleed pressure back, maintaining 10 MPA. Start drilling through valve monitoring pressure above valve at all times. Pressure dropped to approximately 4.3MPA.Continue drilling until ¾” hole has been reamed clean, and the bit can pass through un hindered without rotating. Retract bit into drill housing and close 2” ball valve. Bleed off drill and remove. Hook up flow back line and flow tubing to ensure good access.Remove flow back line. Build Ice cribbing around surface casing and inject freeze gel into surface and production casings as well as tubing. Add dry ice and wait allotted time for gel to freeze. Pressure test freeze plug on the tubing side and when verified plug is holding, remove faulty master valve and install new valve and the rest of the well head components. Pressure test well head against freeze plug. Remove ice from well and let thaw.Time on Location: 24 hours
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| Caribbean |
Objective: Snub out and replace 114.3mm packer.Well Information: 3200kPa horizontal oil well, 4500 meters. 88.9mm upper string and 73mm lower string.Procedure: Set bridge plug in lower 73mm tubing string just above BHA. Rig up snubbing unit and snub out 88.9mm tubing string. Land tubing hanger, add 5 meters of spacer spool and change over handling equipment to 73mm. Snub out hanger and remaining 73mm tubing string and BHA. Make up BHA and snub in along with 73mm tubing, land tubing hanger. Change over handling equipment to 88.9mm, snub out tubing hanger and snub in 88.9mm tubing to required depth, set packer, land tubing hanger and rig out snubbing unit.Time on location: 6 days |
| Eastern Europe |
Objective: Drilling rig drilled into over pressurized zone, requiring snubbing unit to snub out drill string, and snub in liner. Well information: 3800, 7-10 mPa, depending on well kill fluid density. Could not kill well.Procedure: Prepped unit for job, install 3 ½ handling equipment. Rig in riser spools, rig up snubbing unit, screw into hang off sub, conduct pressure test. Snub in to bottom, circulate, set tubing bridge plug due to floats not holding. Snub out 3 ½ drill pipe, 4 ¾ drill collars, heavyweight, jars, and BHA. Snub in BHA, and 4 ½ liner to bottom. Tag obstruction around 3400m, pull same back out, snub in tools and 3 ½ drill pipe, perform tasks, snub out same and snub in 4 ½ liner, set, and rig out snubbing equipment.Time on location: 30 days ( some standby while waiting on auxiliary equipment)
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| Eastern Europe |
Objective:Recover Drillstem test tools from well that could not be killed due to an open lost circulation zone. Well Information: 17MPa sweet multi–zone gas well. The drilling rig had taken a kick during Drillstem testing operations and could not cure the lost circulation problem to kill the well.Procedure: Snubco mobilized a crew from Canada as equipment was sent from Romania. Bridge plugs were set in the Drill Pipe using electric line and the drill pipe was landed on the rams. Snubco rigged up appropriate riser to above the substructure floor and the snubbing unit. The 4” drill pipe and drill collars were pulled and the DST tools were recovered from the well. A work string was snubbed into the well and efforts to bridge off the lost circulation zone with LCM were made unsuccessfully. The work string was snubbed out and a liner was deployed and set to isolate the required formations. The unit was rigged out and the equipment and crews were demobilized. Time on location: 10 days |
| Central Australia |
Objective: Snub in completion string after pin point frac.Well Information: 2800 meters, 11,300kPa and 3 zones.Procedure: Rig up 5K Class 3 BOP stack and self contained snubbing unit on a 10K 4 1/16” valve. Snub in BHA consisting of seal assembly, 2 hydraulic set packers, assorted nipples and sliding sleeves and blast joints along with premium chrome tubing. Sting into permanent packer, space out and set hydraulic set packers. Rig out snubbing unit.Time on location: 34 hours over 3 days |
| Brunei |
Objective: Hot tap and mill out a damaged gate valve 90% closed and free wheeling.Well information: 4,200kpa sweet gas well on an offshore platform with damaged gate valve not allowing access into tubing. Top gate valve functioning.Procedure: Assemble hot tap equipment and function. Bleed off gas pressure above top valve and remove wireline flange install hot tap equipment pressure test.Equalize pressure and open top operating gate valve hot tap a ¾ inch hole in bottom valve pull above top valve close bleed off well gas remove drill bit.Install mill and reconnect flange equalize with well gas and open top valve mill out damaged bottom valve pull above top valve and close bleed off well gas and remove mill.Install reamer to open bore to 3 1/8 reconnect flanges and equalize with well gas and open top valve ream bottom gate valve to full drift. Pull above top valve and bleed off well gas remove reamer.Install wire brush reconnect flange equalize with well gas open top valve clean tubing hanger threads with wire brush pull up above top valve and close. Bleed off well gas and remove hot tap equipment. Time on off shore platform 33hrs over three days |
| Brunei |
Objective: Mill out gate to 3 1/8 diameter on top master valve that is seized closed and free wheeling to accommodate wireline tools and installation of back pressure valve in tubing hanger. Bottom master valve previously milled out.Well information: 3 Mpa water injection wellProcedure: Assemble hot tap equipment, start power pack and check all functions. Confirm no pressure above damaged valve, remove wireline cap and install crossover-work valve-Bop and hot tap equipment. Pressure test all components and connections to 7 Mpa. Bleed pressure back to 5 mPa drill ¾ inch pilot hole. Retract drill above work valve, close, bleed off pressure, and change out bit to 3 inch cone mill. Rig up new assembly, equalize above work valve and open valve. Advance mill to gate, record measurements and confirm depth is correct. Commence milling, noting time for advancement gained. After advancing 2 inches through 2 ½ inch gate advancement slowed considerably. Retract cone mill above work valve, close valve and bleed off. Change out cone mill to 2 7/8 outside-in aggressive mill. Rig up hot tap equipment, equalize above work valve and open valve. Advance drill to gate, check measurements and resume milling. Monitor torque and distance travelled, double check measurements to confirm through gate. Retract mill above working valve, close valve and bleed off. Change out mill to 3 1/8 reamer re-install hot tap equipment, equalize and open work valve. Ream out gate valve, retract above work valve, close and bleed off. Change out reamer to wire brush, re-install equipment, equalize above work valve and open. Advance brush to threads in tubing hanger, check measurements and clean threads in hanger. Retract brush above work valve and close valve, bleed off and rig out hot tap equipment. Hand over well to wireline. Time on location: 27 hours over three days
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| Southern Australia |
Objective: Snub in tandem packer completion string with seal assembly.Well Information: 12,400 kPa, 3100 meters, 3 zones gas well.Procedure: Snub in chrome tubing with tandem packer, seal assembly and expansion joint. Sting into permanent packer, space out using expansion joint, set hydraulic set packers and land tubing hanger. Rig out rig assist snubbing unit.Time on location: 20 hours over 2 days. |
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